Thermoforming machine TFS1000-800
Thermoforming machine TSF1000-800
Discover the thermoforming machines in the TFS 1000-800 series. The Yenimak Makina brand sets new standards in the production of disposable and reusable packaging thanks to its fast cycle times, simple handling and cost-effectiveness. Almost all packaging requirements can be realized, regardless of whether you work with conventional plastics (PP, PET, PS) or prefer alternatives such as PLA. The TFS … offers you versatile solutions for your applications.
Thermoforming machine TSF1000-800
Discover the thermoforming machines in the TFS 1000-800 series. The Yenimak Makina brand sets new standards in the production of disposable and reusable packaging thanks to its fast cycle times, simple handling and cost-effectiveness. Almost all packaging requirements can be realized, regardless of whether you work with conventional plastics (PP, PET, PS) or prefer alternatives such as PLA. The TFS … offers you versatile solutions for your applications.
Dimensions of the thermoforming machine:
Length: 14 m (3 stations) – 14 m (4 stations)
Width: 2.80 m (incl. switch cabinet)
Height: 2.85 m
Weight: 20,000 kg (4 stations) / 18,000 kg (3 stations)
Maximum film width
1050 mm (+50 mm stretching)
Film thickness
0.2 mm – 1.5 mm
Maximum product height
Positive : 135 mm
Negative : 135 mm
Maximum cycle speed
75 cycles / min (dry running)
Maximum mold area
1000×800 mm
Overall performance
170kW (3st.) | 190kW (4st.)
Heat output
180kW
Air requirement (7 bar pressure)
8-10 m³/min.
Cooling requirement
40,000 Kcal/h
Vacuum pump capacity
100 m³
Control unit
B&R
Total operating performance
30 – 50 kW
Clamping force
Forms (60,000 daN limited)
Hole punch (60,000 daN limited)
Punching (85,000 daN limited)
Customizable expandable
Machine components
Machine components for thermoforming machines are specialized elements designed to maximize precision and efficiency in the thermoforming process by enabling high-quality shaping and processing of plastic materials. They play a crucial role in production technology to ensure the quality and consistency of the end products.
- 4-column system as standard: All forming stations are equipped with 4 columns for stability and precision.
- Flexible forming: Possibility of forming with compressed air and/or vacuum, ideal for demanding vacuum forming and thermoforming processes.
- Easy tool change: Quick and uncomplicated tool change thanks to the patented pneumatically assisted quick-change system and the special central locking system (optional).
- Precision shaping: High-precision shaping with Plug Assist system, operated via touchscreen (optional).
- Motorized height adjustment: Encoder-controlled precision adjustment of the mould height, both top and bottom, for precise thermoforming.
- Optimum lighting: LED lighting at the front and rear of the machine for improved visibility during vacuum thermoforming.
- High-quality materials: Use of cast steel tables and yokes to increase durability and safety.
- Specialized compressed air/vacuum tanks: Equipped with high-flow valves for efficient air and vacuum control, crucial for thermoforming.
- Long-life needle bearings: Use of special bearings with long-life needles in all joints to ensure the durability and precision of the thermoforming machines.
- Integrated flow and cooling control: Equipped with flow control sensor and cooling water drain for optimum operating conditions.
- Air suspension system: Increases stability and precision during the vacuum forming and thermoforming process.
- Robust Ø 100 column shaft: Ensures additional stability and precision in all forming processes.
- Patented pneumatic support mold change system: Enables quick and efficient support mold changes, ideal for flexible thermoforming applications.
- Deburring valve with high flow rate: Efficiently removes burrs for a clean finish.
- Motorized encoder control: Enables precise height adjustment of the mould.
- LED lighting: Improves visibility at the front and rear of the machine.
- Special bearings with long-life needle bearings: used in all joints for increased durability and performance.
- Precise forward movement: Aligned with indexing for improved process accuracy.
- Air suspension system: Provides additional stability and precision during operation.
- Vacuum system for deburring: Optional extraction and cleaning of burrs for a flawless surface quality.
- Ø110mm column thickness
- Lifting capacity 1,200 kg: Equipped with a hydraulic system for efficient lifting of rollers.
- Dual castor compatibility: Provides the ability to work with two castors simultaneously for increased productivity.
- Automatically adjustable roll distribution system: Uses a sensor asynchronous motor for continuous, uninterrupted feeding.
- Pneumatic roller pressure system: Enables precise adjustment of the contact pressure to meet the requirements of different materials.
- Quick and easy insertion of the film: Optimized for user-friendliness.
- Even distribution and highly efficient temperature distribution: Ensures optimum processing quality thanks to precise temperature control.
- 15 meter sheet capacity: Provides extensive capacity for hot air heating, ideal for large production runs.
- Hot air heating: Ensures effective and even heating of the material.
- Compatibility with other thermoforming machines: Offers flexibility in production through optional adaptability.
- Dimensions: With a size of 2341 mm x 1558 mm for spatial planning and installation.
- Preheating power: 30 kW, supports fast and effective heating of the material.
- Film capacity: For TFS900 and TFS1000 25m film capacity, all other models 15m
Stacking upwards and output:
- Upward stacking and output: Standard for precise upward stacking with speed and step adjustment.
- Speed & Step adjustment
- 2 Step Stacker and Sweeper
- Optional Robot Stacker – pick & place, A/B stacking, A/B/C stacking, tilt stacking or up/down stacking
- Optional – Special Lid Stacker
- Torque-controlled asynchronous motor winding: Enables precise control and even winding for optimum material handling.
- Pneumatic ejector system: Supports fast and efficient roll changes to minimize production interruptions.
- Synchronized operation in automatic mode: Ensures seamless integration into the production line by automatically adjusting the production speed.
- Easy cleaning: The removable chassis facilitates access and cleaning to reduce maintenance time and maximize machine uptime.
- Servo motor with special reduction gear: Enables extremely precise step sequencing, even at high speeds, for accurate motion control.
- Encoder-controlled motorized chain rails: Offer the ability to individually adjust the width at multiple points to ensure optimal adaptation to different product sizes.
- Automatic tensioning and adjustment system for films: Can be conveniently operated via the touchscreen, enabling simple and precise adjustment.
- Internal aluminum cooling system: Ensures efficient heat dissipation to guarantee the optimum operating temperature of the machine.
- Automatic food-safe lubrication system: Ensures continuous and hygienic lubrication of moving parts, ideal for food processing.
- Quartz resistors and sheet edge heating in the infeed: Provides targeted heating of sheet edges and surfaces to improve material processing
- 100 m³ – 200 m³ high-performance vacuum pump: Powerful pump with a basic volume of 100 m³, expandable up to 200 m³ for demanding applications.
- Easy maintenance thanks to external cabinet: For easy access and maintenance, the vacuum pump is located in a specially designed cabinet outside the main housing.
- Oil level detection: Integrated system for monitoring the oil level, which detects critical conditions and helps to prevent malfunctions.
- Company: Busch and DVP
- Heating pans with ceramic resistance: offer the option of setting temperatures independently at the top and bottom for precise heat distribution.
- Infrared film surface temperature control system: Available as an optional extension, it enables precise monitoring and control of surface temperatures.
- Double sag control sensor: Monitors the sag of the material to ensure consistent quality and precision during the production process.
- Elstein spotlight
Solution-oriented for your needs
